MECPL Products

Our Plasma Spray

Our Plasma Spray

3MBM

3MBM

The 3MBM Plasma Spray Gun is a reliable and compact 40 kW platform designed for general-purpose and advanced coating applications. Engineered for stable performance and ease of operation, it is ideal for precision spraying in controlled industrial environments. This versatile plasma spray gun enables the deposition of metal alloys, carbides, composites, blends, cermets, abradables, and oxide ceramics across a wide range of thermal spray applications.

  • Power capability up to 40 kW
  • Easy operation and maintenance
  • Suitable for complex geometries
  • Uniform gas flow across power levels
  • Compact design for short-range spraying
9MBM

9MBM

The MEC 9MBM Plasma Spray Gun is a high-energy, 80 kW class plasma system engineered for maximum heat output and high particle velocity applications. Designed for continuous-duty operation, it delivers superior coating density, strong adhesion, and enhanced productivity in demanding industrial environments. Its advanced cooling architecture and optimized plasma flow design enable stable high-power operation with extended component life.

  • High power capability up to 80 kW
  • Plasma gas temperatures up to 16000 °C
  • Plasma gas velocity exceeding 3000 m/s
  • Particle velocities up to 600 m/s
  • Advanced thin-annular cooling design
  • Optimized electrode water-cooling system
AP2700 Mass Flow Controller

AP2700 Mass Flow Controller

The AP 2700 “Mass-Flow Controlled” Plasma Spray System is a modular, closed-loop plasma coating platform engineered for precision control and repeatable coating quality. Designed for advanced ceramic applications such as Al₂O₃, Al₂O₃+TiO₂, Cr₂O₃, ZrO₂ (YSZ), MgZrO₃, TiO₂, and other oxide ceramics, the system ensures accurate process regulation and stable plasma operation. Built on advanced PLC-based control architecture, the AP 2700 enables high-precision mass flow regulation of all process gases, delivering consistent coating performance with minimal parameter drift across thermal barrier, wear-resistant, electrical insulation, and corrosion-resistant applications.

  • Closed-loop mass flow control system
  • PLC-based automated process control
  • MMI touch screen interface operation
  • Multiple programmable recipe storage
  • Modular and expandable system design
  • Remote monitoring and diagnostics capability
  • Integration with chiller/robot/peripherals
Mass Flow View MPS-80M

Mass Flow View MPS-80M

The MPS-80M “Mass-View” Atmospheric Plasma Spray System is a reliable and cost-effective plasma coating platform designed for consistent atmospheric plasma spraying of ceramic materials. Suitable for applications such as Al₂O₃, Al₂O₃+TiO₂, Cr₂O₃, ZrO₂ (YSZ), TiO₂, and other oxide ceramics, the system delivers stable plasma operation with excellent coating repeatability.

  • Lower capital investment cost
  • Low maintenance requirements
  • Operator-friendly system interface
  • Mass-flow monitoring of plasma gases
  • External emergency circuit integration
MF-4MB-XL

MF-4MB-XL

The Plasma MF4-MB-XL is a robust, well-proven, and versatile plasma spray gun designed to produce high-quality coatings up to a 55 kW power rating. Engineered for reliable arc stability and consistent coating performance, it is suitable for demanding industrial applications requiring precision and repeatability. With this multi-purpose thermal spray gun, coatings can be applied to a wide range of external surfaces. It enables the deposition of metal alloys, carbides, composites, blends, cermets, abradables, and oxide ceramics with excellent coating integrity.

  • High power up to 55 kW
  • High powder feed capability
  • Uniform & dense coating deposition
  • Versatile multi-application platform
  • Stable and consistent arc performance
  • Single nozzle configuration for multiple materials
MF4-MB90-XL

MF4-MB90-XL

The MF-4MB90-XL is a robust, well-proven 90° plasma spray gun engineered for high-quality coating applications up to 55 kW power rating. Designed for stable arc performance and optimized thermal efficiency, it is particularly suited for spraying larger internal bores and complex geometries. This multi-purpose plasma spray gun enables the deposition of metals, alloys, ceramics, carbides, composites, blends, cermets, and abradable materials with excellent coating integrity and repeatability.

  • High power up to 55 kW
  • Robust 4-series hardware design
  • Extended clearance for confined areas
  • Improved access to internal geometries
  • 90° spray configuration for bore spraying
  • High powder feed for better productivity
  • Interchangeable with standard 4MB systems
MF4 MB Gun

MF4 MB Gun

The MF4MB Plasma Spray Gun is a high-efficiency 4-series plasma system designed for stable arc performance and consistent coating quality up to 55 kW. Widely used in aerospace, automotive, and general industrial applications, the MF4MB produces dense, well-adhered coatings with excellent repeatability. Its optimized internal geometry and cooling configuration ensure reliable operation while supporting the deposition of ceramics, metals, and alloy materials for wear, corrosion, and thermal protection applications.

  • High power capability up to 55 kW
  • Extended-life electrode design
  • Proven 4-series plasma platform
  • Dense and high-quality coatings
  • Optimized internal cooling system
  • Stable and consistent arc performance
MINI-GUN

MINI-GUN

The Plasma Mini-Gun is a compact, high-efficiency plasma spray tool designed specifically for internal diameter and confined space coating applications. Capable of continuous operation up to 15 kW, it delivers consistent, high-quality coatings with excellent control in restricted geometries. Ideal for coating internal bores and components with limited access, this specialized gun supports a range of spray angles and extension lengths to suit diverse production layouts

  • Compact and robust design
  • 15 kW internal spray capability
  • 45° and straight spray configurations
  • Available in multiple extension lengths
  • Designed for bore coating applications
Plasma F1-45 , F1-90

Plasma F1-45 , F1-90

The Plasma F1-45 and Plasma F1-90 are compact internal plasma spray guns designed for precision coating of medium to large internal diameters. Engineered for reliable operation up to 25 kW, these models provide stable performance and consistent coating quality in bore and tube applications. Available in multiple extension lengths, the F1 series offers flexibility for a wide range of internal coating requirements.

  • Power capability up to 25 kW
  • 45° and 90° spray configurations
  • Suitable for bores ≥125 mm (5")
  • Compact and machine-mount design
  • Available in multiple extension lengths
  • Designed for internal coating applications
SG 100-Gun

SG 100-Gun

The SG-100 Plasma Spray Gun is a high-performance thermal spray system engineered for precision and reliability. Widely used in aerospace, automotive, and industrial applications, it delivers uniform, high-adhesion coatings. Its optimized design enables efficient spraying of ceramics, metals, and composite materials. The system ensures consistent process stability, high energy transfer efficiency, and repeatable coating performance across a wide range of applications.

  • High power up to 80 kW
  • Greater deposit efficiency
  • Consistent & Reliable coating
  • Self-aligning internal components
  • Extended-life anodes and cathodes
  • Extensions offered in 12" | 24" | 36"
  • Subsonic | Mach I | Mach II velocities

Applications

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